High Speed Diaper Production Line

Product Overview

Our production line integrates composite forming, precision die-cutting, AI-powered inspection, and automatic packaging into one seamless process. With a maximum speed of 350 pcs/min, it ensures your products meet the highest hygiene, safety, and comfort standards — all while optimizing space and reducing operating costs.
Designed for:

• Large-scale manufacturers requiring maximum output
• Cleanroom and high-hygiene environments
• Operations prioritizing quality, efficiency, and automation

Technical Specifications

• - Max Production Speed : 350 pcs/min
• - Product Types : Diapers, sanitary napkins, nursing pads, masks, other non-woven hygiene products
• - Material Compatibility : Non-woven fabrics, polymer particles, elastic materials
• - Control System : Multi-axis synchronized control with constant tension management
• - Cutting Accuracy : High-precision die-cutting system
• - Inspection : Integrated AI vision inspection for real-time defect detection
• - Environment : Suitable for cleanroom production

Application

For the high-speed production of various hygiene products including:

• Baby Diapers
• Sanitary Napkins
• Nursing Pads
• Face Masks
• Other non-woven fabric-based hygiene and protective items

Key Technical Features

Constant Tension Control Production - Ensures material stability and precision alignment at high speeds.

Synchronized Multi-Shaft Control - Coordinates multiple high-speed rotating shafts for flawless operation.

Precision Die-Cutting Control - Guarantees accurate shaping of each product with minimal material waste.

Polymer Particle Layering - Accurately adds absorbent polymer particles between multiple non-woven layers for optimal product performance.

High-Speed Output - Produces up to 350 pieces per minute with consistent quality.

Space-Efficient Design - Compact footprint ideal for maximizing production space.

Cleanroom Compatible - Suitable for hygiene-critical manufacturing environments.

Profit-Driven Productivity - Operates “like money printing” by maximizing throughput while maintaining quality.

Integrated AI Visual Inspection

Unlike traditional production lines, the Openex High Speed Diaper Production Line is equipped with real-time AI-powered visual inspection systems:

Detects defects such as shape irregularities, bonding issues, and contamination.

Eliminates defective products before packaging.

Provides traceable quality control data for compliance and audits.

Advantages Over Manual Inspection

Material Feeding - Automated unwinding of non-woven fabrics, elastic bands, and absorbent materials.

Composite Forming - Multi-layer bonding with precise polymer particle placement.

Die-Cutting - High-precision cutting for consistent product shape.

AI Visual Inspection - Real-time defect detection and rejection.

Automatic Packaging - Hygienic, high-speed packing for immediate distribution.

Why Choose Openex

Proven Expertise - Decades of experience in high-speed automation and precision manufacturing.

Seamless Integration - Our lines integrate inspection, assembly, and packaging in one continuous flow.

Scalable Solutions - Designed for both large factories and specialized hygiene product facilities.

Global Support - Remote AR assistance and on-site commissioning worldwide.

Ready to supercharge your hygiene product production?

📩 Get in touch with Openex today and our engineers will design a solution tailored to your speed, space, and quality needs.