Openex Automation

Let Openex help you eliminate defective products and improve production efficiency. Whether you need a standalone inspection machine or a complete integrated solution with assembly and packaging — we're here to support your goals.

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Product Overview

Ensure Safety and Precision with Openex Lithium Battery Inspection Machines

Openex offers advanced AI-powered visual inspection solutions tailored for lithium battery components. From cylindrical cell casings to pouch batteries and battery modules, our systems provide fast, accurate, and fully automated quality control across the entire battery manufacturing line.
Designed for modern battery production environments, our inspection machines help detect critical defects such as surface scratches, dents, welding errors, dimensional deviations, and alignment issues. Powered by deep learning and advanced machine vision algorithms, our system ensures safety, consistency, and traceability in high-throughput production.

✓ 360° Inline Visual Inspection - ✓ AI-Enhanced Defect Detection - ✓ Compatible with Pouch, Cylindrical, Prismatic Cells and Battery Modules

lithium battery inspection

Key Inspection Capabilities

Our Lithium Battery Inspection Machines are capable of inspecting multiple battery-related parts and assemblies, including but not limited to:

Battery Cell Inspection

  • Surface scratches, dents, stains
  • Deformation, bulging, leaking
  • Barcode/OCR/UID recognition
  • Label position and completeness
  • Terminal alignment and color detection
  • Battery Cap & Case Inspection

  • Thread quality of caps and sealing rings
  • Burrs, cracks, deformation in metal casing
  • Laser welding seams, solder joint quality
  • Polarity check and short circuit detection
  • lithium battery inspection items

    AI + Vision Technology

    Openex's inspection machines leverage powerful AI deep-learning models that can learn from real production data — enabling the system to:

  • Identify subtle or irregular defects
  • Tolerate natural product variations
  • Eliminate false alarms from reflective or textured surfaces
  • Operate without manual reprogramming between production batches
  • The system supports:

  • Edge computing - All data is processed locally without sending it to the cloud
  • No-code deployment - Train models via intuitive UI by simply uploading labeled images
  • Real-time analysis - Inline results with OK/NG decision and defect classification
  • Support Automation Integration

    Our lithium battery inspection solutions can be fully compatible with robotic and automation systems, supporting:

  • Pick-and-place vision guidance
  • Automatic rejection (NG separation)
  • Stacking and sorting systems
  • Seamless integration with MES/SCADA for traceability
  • Robotic arms (ABB, Fanuc, KUKA, etc.)
  • Conveyors, alignment units, packaging systems
  • Label printers and barcode verification modules
  • Advantages Over Manual Inspection

    ✅100% inspection vs. sampling
    ✅ Zero fatigue and human error
    ✅ Instant detection of defects and deviation
    ✅ Real-time quality trend monitoring
    ✅ Significantly reduced labor cost
    ✅ Image evidence for every inspected part

    Why Choose Openex

    🔧 In-house R&D & Customization Team
    🌍 Global Service Support
    📈 Proven in Mass Production Lines
    🎯 Focused on Precision, Speed, and Ease-of-Use
    ✅ ISO & CE Certified Manufacturing

    Request a Demo or Quote Today

    Openex provides end-to-end inspection solutions tailored to your battery production needs. Whether you're an EV battery manufacturer or producing consumer electronics batteries, our engineering team is ready to help you automate quality control.
    📩 Contact us today to learn more or schedule a demo of our Lithium Battery Inspection Machine..