Semiconductor Inspection Machine

Openex Automation

Let Openex help you eliminate defective products and improve production efficiency. Whether you need a standalone inspection machine or a complete integrated solution with assembly and packaging — we're here to support your goals.

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Overview

Semiconductor manufacturing demands zero tolerance for defects. Openex's AI-powered Semiconductor Inspection Machines are purpose-built to meet the highest standards in this industry. Our systems leverage advanced industrial cameras, deep learning algorithms, and non-contact inspection technologies to ensure that every component is thoroughly examined — from leadframe alignment and solder joint integrity to micro-cracks and surface anomalies invisible to the naked eye.

We help electronics and semiconductor manufacturers:

• - Detect sub-micron defects in real time
• - Improve production yield & product quality
• - Eliminate manual inspection bottlenecks
• - Achieve full traceability and process control

What Can Our Machines Inspect?

Our semiconductor inspection systems are flexible and adaptable to a wide range of components and applications:

Inspected Components Include:

• - IC chips (QFP, BGA, LGA, CSP, etc.)
• - PCBs (Populated/Unpopulated)
• - Wafers
• - Connectors
• - Solder joints
• - SMD components
• - Optical sensors
• - Leadframes

Detectable Defects:

• - Pits
• - Dents
• - Voids
• - Crumbling
• - Missing components
• - Delamination
• - Short circuits & open leads
• - Warping and deformation
• - Micro-cracks and chipping
• - Oxidation or discoloration
• - Scratch & burrs on surface
• - 2D/3D dimension deviation

Key Features of Openex Semiconductor Inspection Systems

AI Deep Learning:
Learns from labeled image data to detect complex, non-obvious defects

High-Resolution Cameras:
Captures ultra-clear, sub-micron images of micro-components

Multi-Angle Imaging:
Uses multiple cameras or rotating systems for full-surface inspection

Precision Lighting Control:
Custom lighting modules to highlight surface texture, reflection, or damage

Real-Time Analysis:
Inline inspection and defect decision within milliseconds

Automation Friendly:
Seamless integration with pick-and-place, conveyor, robotic systems

Traceability Support:
Auto-record and archive inspection data for every part (barcode/QR linked)

Edge Computing:
On-device inference without cloud dependency, ensuring security and speed

Why Choose Openex for Semiconductor Inspection?

🎯 Micron-Level Accuracy
Designed specifically for high-precision electronics inspection.

🧠 AI Without Complexity
Deploy deep-learning models in minutes. No coding or AI knowledge needed.

🔄 Fully Automated Workflow
From inspection to sorting, marking, and reporting — all automated.

🧰 Customizable System Architecture
Each system is tailored to your product, resolution, speed, and process integration needs.

🌍 Global Expertise
We support electronics manufacturers in Asia, Europe, and North America with advanced visual inspection systems and local support.

Your Competitive Edge Starts Here

Openex's semiconductor inspection systems are more than just machines — they are smart inspection solutions that combine vision hardware, AI software, and industrial automation to ensure the absolute quality of your micro-components.

Want to inspect down to pixel-level flaws at production speed?

Talk to our team today and let's build your next-generation inspection system.