Specifications
Inspection Speed: ≥ 300 pcs/min
Compatible Specifications: 7 nut types
Inspection Method: AI Vision + Optical Cameras
Dimensional Inspection: Outer Diameter, Height(Accurate measurement of nut height to meet assembly tolerances)
Defect Detection: Thread Presence / Absence, Burr Detection, Scratch Inspection, Material Mixing Detection, Blind Surface Finishing Check
Control System: Industrial PC + AI Vision Software
Result Output: OK/NG Sorting, Statistical Report
Overview
As electric mobility accelerates, ensuring the quality and reliability of battery accessories is critical. Openex offers a dedicated AI vision inspection system for knurled copper nuts with internal threads, used in battery module assemblies for new energy vehicles.
The system performs 100% inline inspection to guarantee dimensional accuracy and surface perfection — eliminating human error and ensuring zero-defect production.
Equipment Highlights
- Multi-Specification Compatibility: Supports inspection of seven different nut sizes within one system.
- High Inspection Speed: Capable of 300+ pieces per minute, ideal for mass production environments.
- AI-Powered Defect Recognition: Integrated deep-learning algorithms adapt to subtle variations and automatically classify defects.
- Precision Industrial Vision Hardware: High-resolution cameras, optimized lighting, and real-time image processing ensure reliable detection.
- User-Friendly Interface: Easy parameter adjustment, auto-report generation, and visual display of OK/NG results.
- Full Automation Ready: Can be integrated with robotic loading, sorting, and packaging systems.
System Benefits
- 100% Non-Contact Inspection: Avoids surface damage and ensures consistent accuracy.
- Enhanced Traceability: All inspection data stored for quality tracking and analysis.
- Reduced Labor Cost: Fully automated inspection replaces manual sampling.
- Improved Product Quality: Detects every defect before assembly, reducing rework and recall risk.
- Smart Integration: Easily interfaces with MES or ERP systems for smart factory management.
Ready to Revolutionize Your Quality Control?
Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.
Email Us NowMore About Openex Automation's Vision Systems
AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.
Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.
Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.
Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.
Our Customers Our products and services have been already well received by our customers.
Contact Us
Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.
Contact us now to get a customized proposal, and request a demo.