Specifications
Inspection Speed: Up to 500 pcs/min
Multi-View Imaging: Includes top, bottom, and oblique angle stations
AI-Powered Decision Making: Deep-learning algorithm for high-accuracy classification
Custom Illumination: Specialized lighting for rubber-steel bonding visualization
Inspection Items: Outer/Inner Diameter, Hole Offset, Missing Rubber, Unpunched Holes, Mixed Material
Object Type: Composite Gasket (Stainless + Rubber)
Self-Learning Model: System adapts to new product variations without coding
Overview
The Openex Composite Gasket Inspection System is an AI-driven, high-speed visual inspection machine developed for detecting dimensional accuracy and surface defects in bonded stainless-steel and rubber gaskets. Designed for precision, reliability, and efficiency, it allows manufacturers to eliminate human error and ensure every gasket meets exacting quality standards.
Composite gaskets (also called combined gaskets or bonded gaskets) consist of a top stainless-steel layer and a bottom rubber sealing layer, offering waterproofing, dust protection, vibration damping, and reinforcement. However, the quality of the rubber bonding directly determines the gasket's sealing performance and durability — making automated inspection essential.
AI Visual Inspection Advantages
Unlike conventional manual or 2D visual checks, Openex integrates multi-angle optical vision and deep-learning AI algorithms to identify microscopic delamination or bonding issues that are nearly invisible to the human eye.
Our engineering team specifically developed an oblique top-view inspection station to illuminate and analyze the bonding interface between the upper rubber layer and the steel base.
By calculating the feature area ratio of the reflected image, the AI algorithm determines whether the product meets the bonding quality standard.
This intelligent setup successfully addressed a long-standing challenge faced by our client in the automotive sealing component industry — and earned high praise for accuracy and stability.
System Benefits- Eliminates Manual Error - Consistent 24/7 inspection performance
- Detects Invisible Defects - Identify delamination invisible to human eyes
- Improves Productivity - High-speed throughput with real-time analytics
- Ensures Traceability - Image records and defect classification reports
- Adaptable for Various Sizes - Supports different gasket diameters and shapes
Ready to Revolutionize Your Quality Control?
Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.
Email Us NowMore About Openex Automation's Vision Systems
AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.
Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.
Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.
Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.
Our Customers Our products and services have been already well received by our customers.
Contact Us
Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.
Contact us now to get a customized proposal, and request a demo.