Specifications

Inspection Speed: Up to 400 pcs/min

Applicable Screw Size: M3 - M10 (customizable)

Measurement Accuracy: ±0.01 mm

Vision System: Industrial cameras + AI deep-learning module

Dimensional Measurements: Head diameter, Head thickness, Shank length, Shank diameter, Thread pitch, Helix angle, Thread length, Thread inner diameter

Defect Detection: Head dents and edge cracks, Shaft burrs and scratches, Washer presence (flat/spring washer), Chamfer existence and accuracy

Overview

As global solar production scales, the demand for defect-free fasteners used in photovoltaic module installation becomes critical. Even minor dimensional deviations or microscopic surface cracks can compromise installation strength, durability, and system safety.

This Photovoltaic Modules Screws Inspection Machine provides a fully automated, AI-assisted solution for inline quality control. Equipped with multi-angle cameras and deep-learning algorithms, the system captures and analyzes every screw — eliminating human error and ensuring traceable, data-driven quality management.

Inspection Objects
  • Photovoltaic module mounting screws
  • Inner hex bolts
  • Self-tapping screws
  • Bolt sets with flat washer and spring washer
screws inspection

Key Features

AI-Powered Defect Detection

Integrated deep-learning algorithms detect micro-defects invisible to traditional vision systems, ensuring high precision and reliability.

Ultra-High Inspection Speed

Processes up to 400 screws per minute without sacrificing accuracy or repeatability.

Multi-Type Compatibility

One system supports inspection of three screw types:

  • Inner hex bolts
  • Self-tapping screws
  • Bolt sets with washers

360° Vision Detection

Multi-camera layout captures all critical angles for head, shank, and threads, achieving complete visual coverage.

Stable and Reliable Sorting System

Pneumatic sorting ensures rapid separation of OK/NG parts, supporting continuous production without downtime.

Traceable Data Management

Built-in inspection reports, defect image storage, and result statistics ensure traceability and process optimization.

Ready to Revolutionize Your Quality Control?

Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.

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More About Openex Automation's Vision Systems


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AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

about us

Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

CE and ISO

Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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Our Customers Our products and services have been already well received by our customers.

Contact Us

Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

Contact us now to get a customized proposal, and request a demo.