Specifications

Inspection Object: Piston Pins

Inspection Speed: Up to 150 pcs/min

Measurement Accuracy: ±0.02 mm

Detection Method: AI Vision + Multi-Camera System

Dimensional Measurement: Outer Diameter (OD), Total Height, Hole Position Deviation.

Defect Detection: Multiple Oil Holes / Extra Grooves, Reversed Drilling / Incorrect Hole Orientation, Missing Chamfer Return, Unfinished Grinding, Pitting or Surface Porosity, Scratches, Dents, or Impact Marks, Missing Material or Incomplete Machining

Overview

The Piston Pins Inspection Machine is a fully automated, non-contact visual inspection system developed specifically for detecting dimensional and surface defects in automotive piston pins.

Equipped with AI-powered vision algorithms and multi-angle industrial cameras, the system can detect minute imperfections and deviations that traditional manual or sampling inspections often miss. It enables 100% inline inspection, providing real-time quality assurance, production data logging, and defect traceability.

Whether in high-volume automotive production or precision component manufacturing, this solution ensures consistent product quality and operational efficiency.

piston pins inspection

Key Features

1. AI-Enhanced Defect Recognition

Utilizing our proprietary AI deep learning vision software, the system can identify even micro-level flaws, such as minute scratches or chamfer irregularities, that conventional systems might overlook.

2. High-Speed Precision

Engineered for efficiency, it achieves up to 150 parts per minute, maintaining 0.02 mm measurement accuracy for continuous inline inspection without manual intervention.

3. Full Dimensional & Surface Analysis

Combines multiple vision stations and lighting configurations to deliver 360° inspection coverage — ensuring no defect goes undetected.

4. Self-Learning & Adaptable

AI algorithms adapt to new defect types and product variations, enabling flexible manufacturing and reduced setup time.

5. Easy Integration

Designed for seamless integration into automated production lines with data connectivity to factory systems for process optimization and traceability.

6. User-Friendly Interface

Touchscreen operation and intuitive setup interface reduce operator training time and simplify quality control management.

Ready to Revolutionize Your Quality Control?

Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.

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More About Openex Automation's Vision Systems


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AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

about us

Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

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Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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Our Customers Our products and services have been already well received by our customers.

Contact Us

Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

Contact us now to get a customized proposal, and request a demo.