Specifications

Inspection Object: Powder Metallurgy Pawls(4 compatible types)

Inspection Speed: Up to 200 pcs/min

Detection Type: Dimensional + Defect detection

Detection Accuracy: ±0.01mm

Inspection Items: Flatness, Thickness, Rivet damage, Material shortage / bottom missing, Surface spots or stains, Foreign particles or stone residue in round holes, Mixed material (cross-contamination), Rivet misalignment / incomplete riveting, Rivet protrusion, Burrs at rivet base, Cracks, dents, or surface chipping

Overview

The Powder Metallurgy Pawls Inspection Machine is an intelligent, fully automated vision system designed to inspect powder metallurgy components such as pawls, ratchets, and similar sintered metal parts.
It performs non-contact, high-speed measurement and defect detection, allowing manufacturers to achieve 100% quality assurance without manual sampling or visual checks.

Using AI deep learning algorithms combined with multi-angle prism optics, the system can detect both dimensional variations and subtle surface defects that are often missed by traditional inspection methods.
With a speed of up to 200 parts per minute, it is ideal for large-scale, precision component production.

powder metallurgy pawls inspection

Key Features

1. Prism-Based Optical Structure

A patented prism configuration simplifies camera setup and ensures complete image coverage.
It efficiently captures defects at the rivet root, including burrs, cracks, and dents, with minimal blind spots.

2. Deep Learning Defect Recognition

Integrated AI deep learning enables detection of micro and complex defects that conventional algorithms often fail to identify — ensuring intelligent, adaptive inspection performance.

3. Multi-Shape Compatibility

The system supports four distinct pawl geometries, eliminating the need for frequent hardware adjustments or reconfiguration.

4. High-Speed Inspection

Designed for mass production environments, the system achieves inspection speeds up to 200 parts per minute without compromising accuracy.

5. Full Traceability

Every inspected component is logged with corresponding images and analysis data for traceable quality control and production reporting.

Ready to Revolutionize Your Quality Control?

Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.

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More About Openex Automation's Vision Systems


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AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

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Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

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Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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Our Customers Our products and services have been already well received by our customers.

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Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

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