Specifications

Inspection Objects: Screws, U-Bolts, and similar threaded fasteners

Inspection Speed: Up to 60 pieces per minute

Defect Detection Accuracy: 0.2 mm

Inspection Capabilities: Thread Outer Diameter, Total Length, Thread Length, Width, Arc Radius, Thread Pitch, Thread Angle, Flatness / Uneven Surface, Surface Cracks, Notches, and Burrs

Changeover Time: Within 10 minutes

Feeding System: Inclined climbing feeder with stable mechanical design

Compatible Product Width: ≤ 100 mm

Overview

In the critical world of fasteners, every micron matters. Our Screws & U-Bolts Inspection System delivers 100% automated, non-contact dimensional analysis, eliminating human error and ensuring every component that leaves your line is built to spec. Achieve zero-defect manufacturing and protect your brand reputation.

Built with a high-speed vision system and AI-based defect recognition algorithms, this equipment can accurately detect dimensional deviations and surface imperfections, ensuring consistent quality across every unit produced.

The system integrates seamlessly into your production line, offering real-time monitoring, defect classification, and automatic sorting of OK/NG products.

screws & bolts inspection

Features & Benefits

Blazing Inspection Speed

Feature: Capable of inspecting up to 60 parts per minute (3,600 per hour).
Benefit: Keeps pace with high-volume production lines without creating a bottleneck, maximizing your output and ROI.

Superior Flexibility

Feature: Highly compatible with parts up to 100mm in width, handling various screw and U-bolt designs.
Benefit: One system can inspect your entire family of similar fasteners, reducing capital expenditure and floor space requirements.

High-Precision Detection

Feature: Advanced vision system capable of detecting defects as small as 0.2mm.
Benefit: Catches minute imperfections in threads and geometry that could lead to critical failures, ensuring product reliability and safety.

Lightning-Fast Changeover

Feature: Integrated feeding ramp and a simple, stable structure allowing for model changeover in just 10 minutes.
Benefit: Drastically reduces downtime when switching product lines, enabling efficient small-batch production and enhancing overall equipment effectiveness (OEE).

Ready to Revolutionize Your Quality Control?

Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.

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More About Openex Automation's Vision Systems


Inspection Items Common Inspection Station Inspection Items Inspection Items Inspection Items Inspection Items

AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

about us

Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

CE and ISO

Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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Our Customers Our products and services have been already well received by our customers.

Contact Us

Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

Contact us now to get a customized proposal, and request a demo.