Specifications
Inspection Speed: up to 200 pcs/min.
Multi-Part Compatibility: One machine supports up to 5 different shapes of parts without changing hardware.
Inspection Items:
- Dimensional Checks (10+ Items): Diameter, Coaxiality, Thickness, Chamfer size, Radius/fillet, Step height, Hexagon across-corners, Hexagon across-flats, Custom shape profiles
- Defect Detection (10+ Items) Thread damage, surface nicks, scratches, flash, missing cuts, pressure marks, etc.
High Automation: Integrated with automatic feeding, sorting, and auto-packaging/boxing system.
Overview
Modern manufacturing, especially in automotive and aerospace, relies on complex, special-shaped fastener kits. A single kit can contain custom bolts, unique nuts, and specialized buffers. Manually inspecting these parts is slow, expensive, and prone to human error, leading to production delays and the risk of catastrophic field failures.
Our Special-Shaped Fastener Kit Inspection Machine is the definitive solution. Engineered for high-mix, high-volume production, this single machine replaces multiple systems (or an entire team of manual inspectors) by combining unmatched flexibility with high-speed, precise 360° inspection.
Features
High-Speed InspectionAchieves a rapid inspection and sorting speed of up to 200 pieces per minute, dramatically increasing your production throughput and efficiency.
Unmatched Part CompatibilityA single machine is engineered to inspect up to 5 different types of special-shaped components. This "one-for-all" design saves floor space and investment, perfect for complex kit assembly.
Full "Lights-Out" AutomationEquipped with a fully automatic feeding system and an integrated automatic packing/turnover device. This allows for continuous, unattended operation, from loading raw parts to packing qualified goods.
Comprehensive Dimensional MeasurementUtilizes multi-camera, high-resolution vision to measure over 10 critical geometric dimensions with high precision. Checks include:Diameter & Coaxiality, Thickness & Step Height, Hexagon, Chamfers & Fillets (R-Angles), etc.
Robust Surface Defect DetectionIdentifies over 10 types of critical surface flaws and forming defects that manual inspection misses. Ensures every part is structurally sound and functional:Thread integrity, Shaft surface damage, Fork bottom and surface defects, Forming defects, etc.
Ready to Revolutionize Your Quality Control?
Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.
Email Us NowMore About Openex Automation's Vision Systems
AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.
Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.
Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.
Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.
Our Customers Our products and services have been already well received by our customers.
Contact Us
Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.
Contact us now to get a customized proposal, and request a demo.