Specifications

Inspection Object: Square-Head Screw with Plastic Round Gasket Assembly

Inspection Speed: Max. 250 pcs/min

Camera System: Multi-angle high-resolution industrial cameras + telecentric lenses

Inspection Items: Missing material, burrs, excess molding, missing plastic, misalignment, thread defects, etc.

Lighting: Coaxial, backlight, and side illumination for thread and gasket detail

Overview

Square-head screws with plastic round gaskets are widely used in automotive, electrical, and mechanical assembly applications. Due to the combined structure of metal and plastic components, manual inspection often fails to detect subtle defects such as incomplete molding, thread excess material, or missing plastic rings.

Our state-of-the-art vision inspection system is specifically engineered for the high-volume quality control of Square-Head Screws combined with Plastic Round Gaskets. This automated solution is crucial for manufacturers requiring uncompromising quality, eliminating manual inspection errors and dramatically increasing throughput.

This system effectively screens out both assembly and material defects, ensuring every component meets the strictest industry standards before reaching your customer.

screws and gaskets assemblies inspection

Benefits of Choosing Our System

Our fully automated inspection solution uses advanced industrial cameras, AI deep learning, and non-contact vision systems to guarantee consistent and reliable quality for each part — even in mass production.

Guaranteed Quality

Eliminate the risk of shipping defective parts, safeguarding your brand reputation and reducing returns

Cost Efficiency

Reduce labor costs associated with tedious, unreliable manual inspection.

Increased Productivity

The high-speed capability ensures your inspection process keeps pace with your fastest production lines.

Process Optimization

Statistical data provides the necessary feedback to pinpoint and correct upstream manufacturing issues.

Consistent Reliability

Vision-based inspection offers unbiased, repeatable, and consistent quality checks 24/7.

Ready to Revolutionize Your Quality Control?

Contact us today for a detailed consultation and see a live demonstration of how our Automated Inspection System can benefit your production line.

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More About Openex Automation's Vision Systems


Inspection Items Common Inspection Station Inspection Items Inspection Items Inspection Items Inspection Items

AI-combined Solutions
With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

about us

Openex Automation
Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

CE and ISO

Certification
Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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Team & Exhibition
With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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Our Customers Our products and services have been already well received by our customers.

Contact Us

Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

Contact us now to get a customized proposal, and request a demo.