Valve Core Caps Inspection System

Overview

The Valve Core Caps Inspection Machine is an automated optical and AI-enhanced inspection system specifically engineered for gas valve core caps. It detects dimensional deviations and subtle machining defects caused during thread cutting, milling, and surface processing.

Whether your caps are chrome-plated, phosphated, anodized, or raw-finished, the system supports two types of valve core caps and ensures consistent defect-free output.

Key Features

Achieves an industry-leading inspection precision of ±5 μm, critical for the tight assembly clearances and high-speed operation of turbochargers.

The system integrates a customized telecentric lens—essential for eliminating perspective error—and a specialized light source to ensure maximum image clarity and measurement consistency.

Utilizes advanced AI/Deep Learning algorithms alongside traditional image processing to reliably identify and classify subtle, complex cosmetic defects like faint scratches, dents, and bottom burrs, which are often missed by conventional systems.

Capable of measuring all critical step diameters on complex rotational parts, verifying machining integrity across the entire profile.

Designed for fast, continuous operation to keep pace with high-volume automotive production lines.

Provides detailed, objective records of both dimensional measurements and defect categorization for complete quality traceability.