Specifications

Machine Name: Washers Inspection Machine

Detectable Range: 360°

Detection Speed: 200-1200 pieces/min

Detection Accuracy: ±0.01mm

Inspection Items: Size, Inner Hole Blockage, Aperture Size, Radian, Poor Coating, Pressure Scratches, Burrs, Nicks, Edge Chipping, Scratches, Crushing, Mixing, Paint Peeling, Height, Dent, Symmetry, Contour, Color, Etc.

Optional Configuration: Top View, Side View, Bottom View, Top View (According to The Inspection Items Increase or Decrease Camera Station)

Overview

The **Washers Inspection Machine** is an automatic visual inspection machine with a rotary table for the dimensional and surface inspection of washers and generic items made of rubber, plastic, PTFE, and other materials. The inspection machines have many operational characteristics in common and offer great value for money. Artificial Intelligence software can be added upon a customer’s request and can be installed remotely at any time.

The feed system loads the parts onto a conveyor belt, then a motorized diverter transfers them onto a rotary glass table. From this point on, every single part is inspected for defects and dimensional accuracy by a series of dedicated vision inspection stations.

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Inspection Capabilities

Our advanced optical inspection systems are designed to ensure 100% quality control of washers, guaranteeing dimensional accuracy and surface integrity before they reach your customers. Using high-speed cameras, precision lenses, and AI-driven image processing, our equipment detects even the smallest defects and deviations.

Key Inspection Parameters for Washers

  • Dimensional Measurement: Outer Diameter (OD), Inner Diameter (ID), Thickness, Flatness / Warpage, etc.
  • Surface Defects: Identification of scratches, cracks, dents, corrosion, or contamination.
  • Edge Defects: Detection of burrs, chips, or incomplete cuts on inner and outer edges.
  • Coating & Color: Verifies plating quality, uniformity of coating, and correct washer color.
  • Material Mix-up Prevention: Differentiates washers by material type, finish, and size.
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    More About Openex Automation's Vision Systems


    Inspection Items Common Inspection Station Inspection Items Inspection Items Inspection Items Inspection Items

    AI-combined Solutions
    With multi-sensor data fusion, advanced image processing, modeling, simulation and optimisation, self-developed software and AI algorithms, Openex Intelligence provides stable, efficient and accurate inspection solutions to meet customers' various demands, needs, and wants.

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    Openex Automation
    Openex Automation is a technological-driven machine vision automation company under Openex Group. The company specializes in the R&D and production of AI-powered visual inspection machines, robotic integration and industrial automation systems.

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    Our company has passed strict CE and ISO certification, and continues to provide customers with high-quality equipment.

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    With the spirit of integrity, innovation, and excellence, Openex Intelligence is dedicated to providing the first-class automation products and services. Our experienced software and hardware engineers of Openex Intelligence R&D team bring your ideas from design to implementation.

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    Our Customers Our products and services have been already well received by our customers.

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    Get in touch today so we can answer and questions you have regarding our vision inspection or Automation Solutions. See how they can save you money, protect your brand and increase your yield.

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